Next step is to cut out the frames.
I start out by working up a design in AkuShaper.
After tweaking the design until I get it just right I save the design file in .BRD format and then feed that file through the Hollow Board Template Maker by JedAil.
Here’s what the AkuShaper spec sheet looks like:
And here’s what the output from HBTM looks like:
Of course this is a scaled down image.
The actual image is almost seven feet long (6’9″ thruster right?)
Since I don’t have a plotter my only option is to “tile print” the full size image. That produces 27 pages in this case which I then have to paste together like a jigsaw puzzle.
Like this:
Next I’ll cut that all out and then use some spray on contact adhesive to paste it onto my re-claimed door skin and then cut the pieces out using my reciprocating saw and band saw.
Here’s a shot of that door skin.
Remember, this was a closet door that my neighbor threw in the trash.
It will be just the ticket for frame material.
Very light weight and plenty strong for it’s purpose.
I’ll water proof it with a coat or two of epoxy before I assemble the frame.
That’s all for now.
